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SUSTAINABILITY INSIGHTS December 5, 2025 8 min read 2.4K views

Understanding Carbon Footprint in Cocoa Supply Chains

A comprehensive breakdown of emission sources from farm to factory, and strategies for reduction while maintaining quality and farmer livelihoods.

Benjamin Odey

Benjamin Odey, MSc

CEO & Founder, BeanPaths

benjamin@beanpaths.com
Cocoa farm and beans

📸 Cocoa farm in Côte d'Ivoire

"Measuring emissions across cocoa supply chains is no longer optional — it's becoming essential for ESG reporting, investor transparency, and regulatory compliance."

The global cocoa industry is under unprecedented scrutiny. With the European Union's Deforestation Regulation (EUDR) coming into full effect and investors demanding greater transparency, understanding and reducing carbon emissions has become a strategic imperative for every player in the supply chain — from smallholder farmers to multinational chocolate manufacturers.

2.5B
kg CO₂e/year

Global cocoa supply chain emissions

70%
of emissions

Occur at farm level

35%
reduction possible

With digital monitoring

Where Emissions Occur

Carbon emissions in cocoa supply chains occur at multiple stages — each with unique characteristics and reduction opportunities. Understanding these sources is the first step toward meaningful action.

1. Land Use Change & Deforestation

The largest single source of emissions in cocoa production. When forests are cleared for new plantations, centuries of stored carbon are released. In West Africa alone, cocoa-driven deforestation accounts for 14 million tons of CO₂ annually.

Impact level Critical

2. Farm-Level Inputs

Fertilizers, pesticides, and farm operations contribute significantly. Nitrogen-based fertilizers release nitrous oxide — a greenhouse gas 298 times more potent than CO₂.

45%
of farm emissions
1.2M
tons CO₂e/year

3. Transportation & Logistics

From farm to port, across oceans to processing facilities — transportation emissions add up. A single container shipped from West Africa to Europe generates approximately 2.5 tons of CO₂.

Road: 15% Sea: 70% Air: 15%

4. Processing & Manufacturing

Roasting, grinding, and conching require significant energy. Traditional processing facilities often rely on fossil fuels, though renewable energy adoption is growing.

Energy intensity:
R G C

Why It Matters

Regulatory Pressure

The EU's Corporate Sustainability Reporting Directive (CSRD) now requires detailed Scope 3 emissions reporting. Non-compliance can result in fines of up to 5% of global revenue.

Investor Demands

Major investors are divesting from companies without clear climate strategies. BlackRock, Vanguard, and others now require TCFD-aligned reporting.

Consumer Expectations

73% of consumers say they would pay more for products with verified carbon footprint information. Transparency builds brand loyalty.

Farmer Livelihoods

Reducing emissions often means more efficient farming — less fertilizer, better yields, and access to carbon credit markets.

Digital Monitoring Solutions

Digital traceability platforms like BeanPaths allow companies to combine geolocation, yield data, and transportation logs to estimate emissions accurately and identify reduction opportunities.

GPS Mapping

Precise farm boundaries for land-use calculations

Automated Calculations

Real-time emission estimates per batch

Reduction Insights

AI-powered recommendations

Reduction Strategies

Agroforestry Systems

Integrating shade trees can sequester up to 5 tons of CO₂ per hectare annually

Precision Agriculture

Optimized fertilizer application reduces emissions while maintaining yields

Renewable Energy

Solar-powered drying and processing facilities

Route Optimization

AI-powered logistics reduce transport emissions by up to 25%

CASE STUDY

Global Chocolate Co. Reduces Emissions by 35%

Using BeanPaths' digital monitoring, a major chocolate manufacturer identified inefficiencies in their West African supply chain and implemented targeted reductions.

-35%
Total emissions
$2.4M
Annual savings
50K
Farmers impacted

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